In the wave of manufacturing transformation to intelligence and precision, the TSZX-1 idler shaft CNC automated production line has become a benchmark equipment
In the wave of manufacturing transformation to intelligence and precision, the TSZX-1 idler shaft CNC automated production line has become a benchmark equipment in the field of idler shaft processing in China with its excellent performance and innovative design. The production line adopts a modular design concept and integrates advanced CNC technology to automate the entire process from raw materials to finished products, greatly improving production efficiency and product consistency. Its core advantages lie in flexible control and easy operation, only one person can complete the operation, and the key dimensional error is strictly controlled within ±0.05 mm, meeting the diversified processing needs of various types of idler shafts, with a class output of more than 500 pieces, providing strong support for enterprises to reduce costs and increase efficiency.
Core technical performance
1. Processing range and system configuration
The TSZX-1 production line has a wide range of processing adaptability and can handle idler shafts with a diameter of Φ20-Φ40 mm and a length of 280-2400 mm. The total power is 58 kW to ensure stable operation; The hydraulic system pressure is 6.3 megapascals, and the pneumatic system pressure is 0.6-0.8 megapascals, providing reliable power for precision machining. The electrical control system is composed of touch screen, PLC, servo drive and frequency converter, which realizes intelligent operation and real-time monitoring, reduces human error and improves production stability.
2. Idler shaft milling CNC machine tool
The equipment is driven by a 5.5 kW frequency conversion speed control motor, with a saw blade diameter of 250-285 mm, supporting efficient milling operations. The servo motor realizes CNC fixed size feeding, with a feeding length of 0~2500 mm each time, and the length error is strictly controlled at ±0.05 mm. Hydraulic clamping and pneumatic flipping finishing functions ensure a safe and smooth processing process and improve the yield.
3. Special machine tool for idler shaft milling and flat milling grooves
The innovative design realizes double groove and double flat molding at one time. The milling double groove function is driven by four 3 kW motors, with synchronous processing at both ends and frequency conversion speed control. The milling double flattening function is driven by two 5.5 kW motors, which are also completed simultaneously at both ends, and hydraulic clamping ensures stability. This integrated design significantly reduces process changeover time and increases productivity.
4. CNC machine tool for roller shaft flat head chamfering grooving
A number of patented technologies are created in the country, and the full CNC double-head flat end face, chamfer, and groove are automatically completed at one time. Hydraulic clamping combined with frequency conversion speed regulation, using high-precision CNC turning tools, good processing accuracy and durability, convenient tool change. With a length error of ± 0.05 mm, user feedback is excellent, making it a star equipment in the production line.
5. Idler shaft double-head flat drilling machine tool
Driven by two 2.2 kW motors, 3 speeds are adapted to different processing needs. Patented anti-iron filing technology effectively avoids downtime and cleaning, and hydraulic clamping and infinitely adjustable speed feeding ensure accurate drilling. Drilling at both ends of the shaft at the same time can be completed fully automatically at one time, greatly improving the processing efficiency.
6. Translation manipulator general bearing
It adopts a 3-coordinate rolling linear guide rail to complete translation, lifting and precise positioning, and cooperates with 4 sets of pneumatic manipulators to achieve grasping, lifting and translation functions. It has a number of patents in the country, with simple and reliable structure, high efficiency and low cost, and outstanding cost performance, injecting intelligent vitality into the production line.
Application value and market prospects
The TSZX-1 idler production line is an ideal choice for manufacturing upgrades with its modular design, high-precision machining, and automated control. Its class output ≥ 500 pieces to meet the needs of large-scale production, while the strict control of key dimensional errors ensures that the products meet high standards. This production line not only enhances the competitiveness of enterprises, but also promotes the industry to move towards efficiency and precision, and has a wide range of application prospects in the field of idler shaft processing.
User reviews and industry recognition
Since its launch, the TSZX-1 production line has won unanimous praise from users for its excellent performance and innovative design. A number of companies said that the production line has greatly improved production efficiency, reduced labor costs, and significantly improved product accuracy to meet the needs of the high-end market. Industry experts commented that this equipment represents the highest level of idler shaft processing technology in China and provides strong support for the intelligent transformation of the manufacturing industry.
The TSZX-1 Axis CNC Automated Idler Production Line integrates innovative technology, efficient production, and precision machining, making it a powerful tool for improving efficiency and quality in the manufacturing industry. From milling to drilling, from groove milling to flathead, every step reflects technical ingenuity. Choosing TSZX-1 means choosing efficient, precise, and reliable industrial solutions to give enterprises a head start in the fierce market competition.
